PVC foam sheets or boards are manufactured with twin screw extruders. It’s tough to foam PVC since you have to mix together the raw material and foaming compound, and then extrude a thick sheet or board. That means you need a high-mixing, high-output conical twin screw. PVC foam raw materials wear out screw barrels more quickly, so they need to be replaced more often. HUACHEN Screw has developed new optimised conical twin screw barrel for PVC foam sheet users.
1. The conical twin screw design is optimised for PVC foam sheets. It’s designed for low shear and high conveying, so the PVC foam material gets sheared, mixed, and compressed more gently during conveying. Screw heads have spiral mixing heads in the mixing section. This makes the foaming effect more uniform and the product’s surface smoother.
2. The screw flights in the compression, metering, venting, and mixing sections are all treated with a bimetallic alloy anti-wear coating. Or hard chrome plating screw as an option. Extend the life of the screw.
3. Special barrels for PVC foam sheets or boards. There is an SKD sleeve fit barrel as an option. It will improve the quality and production of PVC foam sheets. SKD sleeves are vacuum hardened and secondary nitrided for wear resistance.
4. The screw barrel base material is 38CrMoAlA, tempered, precision machined, and nitrided for superior hardness and corrosion resistance. We make all our screws and barrels on high-precision CNC screw milling machines, so extrusion performance is consistent. Surfaces on screws and barrels are smooth and free of gaps so materials don’t build up.
PVC foam sheet board panel making conical twin screw extruder
PVC foam pipe making conical twin screw extruder
WPC foam sheet board panel making conical twin screw extruder
Jwell PVC foram extrusion, Jinhu PVC foram extrusion, Zhongsu PVC foram extrusion, Sanyi PVC foram extrusion, and China PVC form extrusion lines.
Building and decorative materials: PVC foam sheet/board, WPC foam sheet/board, PVC foam siding panel, PVC foam pipe, PVC foam decoration profile.
Model | Speed (RPM) | Motor (KW) | Capacity (kg/h) | Screw length (mm) | Barrel length (mm) | Weight (kg) | Package dimension (m) |
---|---|---|---|---|---|---|---|
HCZS 80/156 | 34.7 | 75 | 200-300 | 2116 | 1850 | 775 | 2.2*0.4*0.5 |
HCZS 92/188 | 34.7 | 110 | 300-400 | 2805 | 2520 | 1500 | 3.0*0.5*0.6 |
>> We offer standard and the high efficiency conical twin screw barrel models and more. All of them use standard assembly dimensions and are easy to install. We’ve fine-tuned PVC foam sheets or boards conical twin screw barrel designs based on region and country. Get in touch if you want to know more.
1) Material: Premium 38CrMoAlA, UNS K24065, SACM645, 41CrAlMo7-10, SKD11. 2) Plasma nitriding layer: 0.6-0.8mm. 3) Nitriding time: more than 120 hours. 4) Nitriding surface hardness: HV1000-1100. 5) Nitriding Brittleness: Less than Grade 1. 6) Surface Roughness: Ra 0.4μm. 7) Screw Linearity: ≤0.015mm. 8) Alloy surface hardness: HRC≥61. 9) Alloy deepness: 6-8mm. 10) SKD sleeve surface hardness: HRC≥62. 11) SKD sleeve thickness: 6-10mm
>>Learn more about our PVC foam sheet board extruder conical twin screw barrel parameters
Stork model in 7 days. Peak season lead time in 45 days, and off season lead time in 33 days depending on the complexity of the part.
HUACHEN Screw has been a leading conical twin screw barrel manufacturer in Zhoushan Jintang since 1993. As one of the leading companies in designing and processing PVC foam sheets board extruder screw barrels, HUACHEN Screw can provide its customers with a wide range of services, including drawing rebuilding, design, modification, and customized screw barrels. Our company has also successfully exported and supplied screw barrels to customers worldwide. We are the China origin factory of PVC foam sheets board extruder screw barrels. If you have any questions, please feel free to contact us.